第一步.开机检查：

The first step. Boot check:

水源：充足稳定的清洁水

Water : sufficient and stable clean water

气源：干燥稳定的压缩空气，总气压不低于6.5bar; (压力不足时，可能导致气动执行元件工作不正常，从而产生次品或废品,,严重时会导致窜料；压力过大时，可引发气动元件的损坏)

Air source: dry and stable compressed air, the total air pressure is not less than 6.5bar; (When the pressure is insufficient, the pneumatic actuator may not work properly, resulting in defective products or waste products. In severe cases, it may cause dip; when the pressure is too high Can cause damage to pneumatic components)

电源：电源开关打开

Power: Power switch is on

垃圾桶以及废水桶摆放好

Garbage cans and waste water buckets are placed

然后环绕设备巡视一周，观察是否存在异常，如漏水、漏气、漏胶等；周围是否存在安全隐患。如发现异常，及时查找原因并解决

Then, circumspect the device for one week to observe whether there are any abnormalities, such as water leakage, air leakage, glue leakage, etc.; whether there are safety hazards around.If an abnormality is found, find the cause and solve it in time.

第二步.启动点胶机

Step 2. Start the dispenser

1. 打开电气柜开关，将开关拧到ON状态    

Open the electrical cabinet switch an, screw the switch to the on state

2. 电源指示灯亮起，windows系统启动，  

The power indicator lights up and the windows system starts.

3. 点击桌面凯伟点胶软件，此时手操器与电脑连接成功。

Click on the desktop Kaiwei Dispensing Software, and the Communicator is successfully connected to the computer.

4. 点击复位，机器循环一定时间（10分钟左右）  

Click reset, the machine cycles for a certain time (about 10 minutes)

第三步.计量标定

The third step. Measurement calibration

本产品的工作物料为液体（可流动）双组分聚氨酯，代号分别为A、B

The working material of this product is liquid (flowable) two-component polyurethane, codenamedA. B

1准备：电子秤,一次性杯子2个

preparation: electronic scale, two disposable cup

2. 到维修位置（钥匙在调整状态），把需要计量的供料阀从混合腔上拆下来（拧松三颗螺丝即可）

To the maintenance position (the key is in the adjustment state), remove the supply valve that needs to be metered from the mixing chamber (unscrew the three screws)

3. 现在进行A组分计量标定：把A供料阀拆下，清理阀口，不能有异物或结晶堵住阀口。

Now a component metering calibration: remove the a supply valve, clean the valve port, no foreign matter or crystal blocking the valve port.

4. 手操器F2进入标定界面，F3切换选择要标定的组分，选择A组分，电子秤打开并清零，用一次性杯子接住阀口，

Communicator F2 enters the calibration interface, F3 switches to select the components to be calibrated, selects the A component, the electronic scale opens and clears, uses the disposable cup to catch the valve port,

按F1开始标定，观察界面压力变化，保证供料压力与循环压力一致(吐料之前压力为循环压力，吐料过程压力为供料压力)，保证公差在0.3bar以内,

press F1 to start calibration, observe the interface pressure change, and ensure the supply The material pressure is consistent with the circulating pressure (the pressure before the spraying is the circulating pressure, the pressure during the pouring process is the feeding pressure), and the tolerance is within 0.3 bar. 

如果大于0.3bar 则要通过调整循环阀及供料阀调节器，调至两者压力公差在0.3bar范围之内，

If it is greater than 0.3 bar, the adjusting valve and the supply valve regulator are adjusted. To the pressure tolerance of the two is within the range of 0.3 bar

此时按F2键进行修改，将原料计量后实际重量，输入至手操器实际重量一栏，确定后重新计量，通过计量标定，实际重量与理论重量公差0.1g，则计量完成。 

t this time, press the F2 key to modify, the actual weight after the raw material is measured, input to the actual weight of the handheld device, and then re-measure after the determination, through the measurement calibration, the actual weight and theory The weight tolerance is 0.1g, and the measurement is completed.

B 组分计量标定方法与A组分一致

B Component calibration method is consistent with component A

4.装好供料阀（密封圈处涂抹凡士林）、搅拌棒以及搅拌杯（装的过程中密封圈处涂抹凡士林）

Install the supply valve (coating Vaseline at the seal), stir bar and mixing cup (Vaseline is applied to the seal during installation)

然后清洗一次（为了检查混合头否装好，清理混合腔内异物)

Then clean once (to check if the mixing head is not installed, clean the foreign matter in the mixing chamber)

第四步．开始涂胶工作

The fourth step. Start the glue application work

1、在图形编辑一栏输入要点胶的尺寸，然后保存

Enter the size of the point glue in the graphic editing field, save

2、设置好点胶参数（涂胶速度、关胶定时、开关阀延时与搅拌轴转速参数等），参数通过工艺计算以及试验得到

Set the dispensing parameters (gluing speed, rubber timing, on-off valve delay and stirring shaft speed parameters, etc.). The parameters are obtained through process calculation and test.

3、点击位置设置，输入工件点胶起点偏置并保存

Click on the position setting, input the offset point of the workpiece and save it.

4、模拟运行：钥匙在调整状态，按开始按钮（检查运行轨迹与工件尺寸是否吻合）

Simulation running: The key is in the adjustment state, press the start button (check whether the running track matches the workpiece size)

5、如果一致，钥匙拧到自动状态，按开始按钮，开始涂胶，

If it is consistent, the key is screwed to the automatic state, press the start button, start to apply glue

预吐料（保证混合腔内有足够混合料）  

pre-spray (ensure that there is enough mixture in the mixing chamber)

涂胶中，

In the glue

完成后及时进行清洗（清洗混合腔内多余料，避免在混合腔内发泡），将钥匙拧到调整状态

clean it in time (clean the excess material in the mixing chamber to avoid Foam in the mixing chamber), screw the key to the adjustment state

同一种工件连续点胶，直接按开始按钮即可

Continuous dispensing of the same workpiece, press the start button directly

5. 图形编辑内储存文件（方便下次点同一样尺寸的工件）

Save the file in the graphic editing (convenient to order the same size of the workpiece next time)

7. DXF 文件导入（需要在图形中确定一红点作为点胶起始点）

Dxf file import (need to determine a red dot in the graph as the starting point of the glue)

8. 点击打开，选择文件进行确定，导入，图形导入成功

Click Open, select the file to confirm, import, and the graphic import is successful.

（点胶方法同上）

(The dispensing method is the same as above)

间隔过程需拧到待机状态

Interval process needs to be screwed to standby

第五步．关机维护

Step 5. Shutdown maintenance

工件结束之后混合头保养：

Mixing head maintenance after the end of the workpiece:

1、到维修位置，拆下搅拌杯和搅拌棒，拿掉O型圈，放入专用清洁剂浸泡

To the maintenance position, remove the mixing cup and the stirring rod, remove the o-ring, and put in a special cleaning agent to soak.

2、清理混合腔（用蘸有清洗剂的无尘布放入混合腔10分钟左右，清理干净）

clean the mixing chamber (use a clean cloth with a cleaning agent into the mixing chamber for about 10 minutes, clean up)

3、拆下B供料阀，清理阀口并涂抹凡士林

Remove the b supply valve, clean the valve port and apply Vaseline

关闭windows系统，系统关闭后，把电气柜开关拧到OFF状态

Close the windows system, after the system is turned off, turn the electrical cabinet switch to the OFF state.

以上为点胶机的整体操作流程，欢迎您随时来公司参观，谢谢！

The above is the overall operation process of the dispenser, welcome to visit the company at any time, thank you!